Atmosphere & Vacuum Switching Valve
Product Details
The switching valve (or forced valve) is a pneumatic control valve installed at the hot end of a switching heat exchanger (or cold storage unit). The valve is actuated by compressed air controlled via a solenoid valve. Depending on its function in the process, there are air/nitrogen switching valves, pure nitrogen suppression valves, and nitrogen three-way valves. Structurally, switching valves are either vertical or horizontal. Vertical valves can be further divided into normally-open and normally-closed types. Since the valve action is controlled by a solenoid valve, attention should be paid to selecting the correct type and coordinating the solenoid state with the valve to prevent hazards in case of power failure.
Product Categories
1. Nitrogen Switching Valve: Closes when the four-way solenoid valve is energized and opens when de-energized. In case of power or air source failure, it opens by gravity to ensure venting through the cold storage unit, preventing overpressure.
2. Air Switching Valve: Opens when the four-way solenoid valve is energized and closes when de-energized. In case of control power failure, the valve closes; if the control air source fails, it closes by gravity to prevent raw air from entering the air separation tower.
3. Nitrogen (or Pure Nitrogen) Three-Way Valve: When the four-way solenoid valve is energized, the three-way valve is in the delivery position; when de-energized, it goes to the venting position. In case of power or air source failure, the three-way valve defaults to venting.
Vacuum Valves are valves operating below atmospheric pressure. Two common connection types exist:
1. Loose Flange Connection: The most common. According to mating surface shapes, there are:
1) Smooth Type: For low-pressure valves, easy to manufacture.
2) Raised/Concave Type: For higher pressure, uses medium-hard gaskets.
3) Tongue-and-Groove Type: Uses deformable gaskets, widely used with corrosive media, providing good sealing.
4) Trapezoidal Groove: Uses elliptical metal ring gaskets, suitable for working pressure ≥64 kg/cm² or high-temperature valves.
5) Lens Type: Lens-shaped metal gaskets, suitable for working pressure ≥100 kg/cm² or high-temperature valves.
6) O-Ring Type: Developed with various rubber O-rings, offering more reliable sealing than standard flat gaskets.
2. Threaded Connection: Simple method, used for small valves, with two sealing methods:
1) Direct Seal: The inner and outer threads themselves seal. Sealing is often enhanced with lead paste, hemp, or PTFE tape, which is highly corrosion-resistant and easy to use and remove.
2) Indirect Seal: The tightening force of the threads is transmitted to a gasket between two flat surfaces to achieve sealing.
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